Job description

Controls Engineer - Packaging Equipment Department

Location: Telford, PA

Salary: Commensurate with experience

KEY JOB DUTIES

• Perform detailed design of control systems for complex machines, specifying all electrical components (power distribution, PLC, I/O, motion control, communications, sensors, wiring, etc.).
• Create electrical schematics and panel layouts using 2D CAD software (AutoCAD).
• Write PLC and HMI software to operate these machines.
• Implement hardware and software modifications to existing equipment in order to improve capabilities. efficiency, reliability, performance, etc.
• Document all designs and engineering decisions for future reference (CAD, BOM’s, calculations, etc.).
• Provide Fres-co technicians with sufficient documentation to allow proper assembly.
• Supervise the electrical assembly process and note problem areas. Assist with wiring as needed.
• Assist with machine debug, acceptance testing, installation, and troubleshooting (both in-person / hands-on and remotely).
• Interface with sales, customers, field service, and R&D for all stages of the project.
• Provide technical assistance to customers / Fres-co technicians (occasionally outside of normal working hours).
• Interface with vendors and purchasing department in order to obtain quotations, necessary parts, and ensure quality.
• Provide technical feedback to sales / management with regards to feasibility, cost, etc.
• Help maintain organized file system for engineering documents (programs, drawings, manuals, etc.).
• Contribute to the creation of service manuals.
• Assist with software license maintenance duties.
• Share technical knowledge with customers and Fres-co personnel in both formal and informal training settings.
• Submit regular progress reports / trip reports.
• Participate in other business functions (cost estimates, development of engineering standards, continuous improvement efforts, scheduling, safety audits, etc.).

Skill / Knowledge:

• Track record of creating machine PLC programs using Rockwell Automation / Allen Bradley RSLogix / Studio 5000 software
• Ability to read and troubleshoot existing PLC logic to resolve complex problems and/or optimize machine performance
• Experience with servo motion control techniques used in aforementioned software
• Knowledge of industrial electronic panel design / layout
• Proficiency in creating electrical schematics using 2D CAD software
• Ability to create user interface software for use on common industrial HMI’s
• Very strong electrical troubleshooting background
• Moderate to high level of mechanical aptitude
• Understanding of engineering units, concepts of physics
• Experience building complex electrical panels and wiring devices from detailed electrical schematics
• Strong attention to detail
• Strict adherence to standards, structure
• Superior quality of workmanship
• Solid judgment with minimal supervision or work direction
• Strong communication / interpersonal skills
• Ability to manage numerous requests, both internal to Fres-co and external (customer coordination)
• Working knowledge of packaging machinery (especially VFFS equipment) (preferred, not required)
• Knowledge of food safety / GMP’s / process equipment / aseptic packaging / coffee industry (preferred, not required)

Experience / Education Requirements:

• 4-year engineering degree preferred, (2 year technical college degree plus technical work experience can be substituted)
• Experience in a manufacturing / production environment
• Experience with the following software is preferred: Rockwell Automation Studio 5000, AutoCAD, Siemens SIMATIC, Wonderware
• Experience with customer interaction (at all levels of the customer organization: shop floor to executive)

Job Type: Full-time

Pay: From $75,000.00 per year

Schedule:

• 8 hour shift
• Weekend availability

Work Location: In person

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